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Category: Cars (Page 3 of 5)

Talk about your rides…

Winter Olympics… in a Saab…

saabwinter

Yeah, the snow finally got here.. On the way to work I was remembering my earlier years in old cars during the 60’s. Everything was rear wheel drive and had a V-8. Also usually had bad tires too so that you ended up with one wheel drive, and that was the bad wheel. To get to work in the snow it was usually balls out and out of control..

My Saab, on the other hand, couldn’t be a better snow car. Cars with front wheel drive (which most are now, none then) are good anyway because all the weight of the engine is over the drive wheels. But you add snow tires and an electronic winter driving program and you’re pretty unstoppable. And if ice really becomes a problem some studs will solve that.

Most people think abs is unhelpful in the snow, and it doesn’t really help you stop when it’s real slippery but it does allow you to steer somewhat (although more like a boat than a car). And with front wheel drive you can also use the throttle to steer… push on it and you go wide, let off and it tucks in. Kinda fun in the slippery white stuff.

Another thing us old Saab guys used to do is spin around in parking lots. Just put your car in reverse, crank the wheels hard over and hold them there and blast the throttle for as long as you can stand it. Kind of like the air force’s centrifugal tester, the car’s rear end stays planted and the front swings around in fast circles. That will make you dizzy, but make sure you have lots of room…

And it’s off to the Olympics!

Saab control units, then and now…

I’ve got the control unit blues lately… Trying to replace them is getting to be a pain. There always seems to be some kind of problem and it always ends up being faulty or wrong software.

My latest problem is with this new Saab. But while working on it I did notice a few things. These modules have gotten really small. This generation, called ME9, does a lot more processing than the old Trionic, and a lot faster too.

controlunit1
Trionic on left, ME9 on right

The other thing is they don’t need to be protected from the weather any longer. This module is bolted onto the engine. The old T7 was either inside the car in the kickpanel or in a protected area under the hood. I even found a control unit under the car on the rear end on our new Xdrive cars (4WD).

controlunit2
control unit installed on engine..

These modules seem more durable and robust than ever before… however they still need software…

greg

More space… please..

In an earlier post on the new Saab V-6 engine, I mentioned how GM and Saab were becoming packaging companies. One thing about modern cars, everything is jammed in there. I remember when they replaced the old Saab 900 in 1994… mainly because the engineers couldn’t stuff anything else in it. It was full up. They were shoving control units under everyseat and kick panel till there was no where else to go.

My co-worker John put a Serpentine belt on one of the new V-6’s today. Good Lord! I was talking to some GM engineers the other day and they were bragging that they had at least 6mm between the engine and everything else. I just measured my fingers and they are at least 18mm thick. Hopeless. They design them to build, not to repair.

v-6belt
Note: the space between the lines is 6 millimeters, the belt is down that space.

Things you notice is that small things like hose clamps are faced to the frame. You can’t get a tool on them because the engines were put together completely before being dropped into the car. The clamp was installed by some auto worker standing next to the motor, without a car in the way.

Well, I guess if this stuff was easy, they wouldn’t need me to do it…

greg

No speedo… no sweat.. GPS to the rescue…

gps

My speedometer in my Saab 9-5 quit last month. I traced the cause to a faulty brake control unit. It is the brain that controls the brakes when traction control and electronic stability control is in action. These are cool things cars have nowdays that really do help a mediocre driver keep control of his car. I don’t think it helps people that know how to drive, but is handy nonetheless.

The brake control unit (also known as the TCS) couldn’t read the wheel speed sensors anymore. This is how the car knows how fast it is going. This data is sent over the bus (the cars network) to all the other control units that need to know the wheel speed, such as the engine control unit (ECM) and the dash gauges (MIU). So now the speedometer doesn’t know how fast the car is going.

It took a week to get the parts, but in the meantime, I remembered my old handheld Magellan Sport Trak map GPS unit I had laying around. It had a screen that shows how fast your going, and since it was time based and corrected gps, it was a hell of a lot more accurate than the cars speedo. The cars speedo was calibrated at the time of manufacture and is based on lots of variables, including tire size. The tires on the car now are close to the rolling radius of the original tires, but not exactly. An error of 6% is widely accepted in the industry, and it’s always factored upward so that the car is always going slower than the speed shown. Car manufacturers don’t want their customers getting tickets all the time.

The gps was cool, because I always also knew my altitude. I was surprised to find my daily commute was also about 300 feet uphill. These gps units are digital, which means the price comes down dramatically every year, so cars should be getting these things to run their speedometers other than some built in algorithm. And it would be a lot more accurate.

greg

cars aargh

I think cars should have only 3-6 engine parts that plug in and you can pick them up at the supermarket,
that would be progress!!!!

Happy B day Bootsy!

Peg

Saab V6.. 4 quart engine, 3 quart hole…

saabv6001

Since 2006, some select Saab 9-3s come with GM’s new (for the time) global V6 engine. For you techie types, the 2.8 liter engine comes to the U.S. with 250 hp (less in the ROW- rest of the world) and 258 ft. lbs of torque. For once the U.S. gets the hot engine. Made from a clean sheet of paper, its a 60 degree v motor (reduces vibration), 9.5 to 1 compression ratio (more power), and almost everything possible is made from aluminum (light weight).

This motor (B238L) was designed from go to be turbocharged, unlike it’s predecessor, B308 which was not. The B308 was an Opel engine that Saab designed some heads for, with belt driven cams and later ones had an asymetrical turbo run from the front bank of cylinders. This motor liked to shed belts and it’s belt drive mechanism was redesigned a couple of times. It was not well liked by technicians. You really didn’t get much power difference from the simpler 4 cyl cars either. The B308 came in some 1995-98 900 models, and some 1999-2004 9-5’s.

The B238L has some good features. The cams are chain drive, which all 4 cyl Saab turbos have been all the way back. The cams have variable drive, which is a way of changing the cam profile (something inherently unchangeable because the cams are cast in steel) for better drivability and power at different load conditions. The piston rings are stainless steel, the connecting rods are fractured (for more secure connection) and the pistons are graphite coated and oil cooled. This was all race car stuff just a few years ago. It’s a cool motor.

And the turbo is cool too. It runs 9 pounds of boost, and has a twin scroll design. Unlike it’s 308 predecessor, the turbo is symetrical (uses both banks of exhaust) and the twin scroll takes advantage of the exhaust pulses to spin up faster. The waste gate is electronically controlled by a pwm signal (pulse width modulated) from the engine’s ecu to keep the turbo spinning on lift off, for better response when your put your foot in it again.

However this engine completely fills up the space alloted to it. Technically this isn’t a problem, as the motor is not bigger than the space it resides in. But it does make for creative repair techniques when you can’t get your hands around it.

I guess you could say that Saab and General Motors aren’t so much car manufacturers as packaging companies.

greg

A mere vulgar craftsman….

chinesepainting2a

I was listening to a podcast this morning out of Australia on ancient Chinese history, on my way to work in southern Ohio, on my Japanese MP3 player in my Swedish car. (kinda global, isn’t it…) The speaker was talking about acient Chinese landscape painters, and how they thought it below their dignity to be paid for their work. In fact, they thought it would make them mere vulgar craftsmen, something to be despised.

Also lately I’d been reading The History of the Ancient World, and the discussion of Ancient Greece, about 500 B.C. Chester Starr was relating the fact that none of the ancient Greeks would work for anybody. Even the lowest Greek on the totem pole scratching around on his plot of dirt was too proud to work for wages. His activity was aimed at getting together a couple of bucks so that he could buy some slaves to do all the work for him.

So what’s up with that?

Seems to me, if it wasn’t for all these vulgar craftsmen who did all the work, there wouldn’t be any classical civilization, and all these guys would have starved to death before they got anything accomplished.

Maybe there is something wrong with me, but I like being a craftsman. I fix machines that have come to grief is some way or other and make them right again. And I get a check every week for doing it. And once you start fixing one kind of machine, you never stop there. You start fixing everything, cars, computers, cell phones… whatever gets in your way that’s broken. It becomes a way of life. I can’t stand not knowing how something works, and that does become problematic in this day and age, as even the engineers that think this stuff up don’t understand it.

However, here’s to the Chinese guy, I hope some vulgar guy makes him some paint!

greg

Wheel locks

saabwheel2

With the advent of cool aluminum wheels, wheel locks have become more popular. These are strange looking little things with an odd looking head made of high strength steel that need a special tool that locks into it to remove the wheel.

locks

The neat thing is that while some of tools interchange, there are not many duplications. And it’s really hard to get the wheel off if you don’t have the tool. So in this respect they’re great. However if you loose the tool you’re in for it.

Tool manufacturers make all sort of devices to get them out if the tool is lost, but it’s a throw of the dice if your wheel doesn’t get ruined in the process. Some wheel designs really make it harder by putting the lug nuts down some deep hole.

Personally, I don’t want taking a wheel off to be any harder than it is. The tool is small and easily lost, or left behind in a garage that is servicing your car. The Chinese make wheels cheap now that will match yours, like here.

To lock them down or not to, that is the question…

greg

Another Automotive Conundrum

carparts

I was watching some cars going by, and I started mentally checking all the parts that they were made of. Almost every single car that went by was made of huge number of parts, almost none of which are usable on any other brand or even another model of the same car.

This means there are huge warehouses holding huge numbers of discrete parts for every modern car on the road. And none of them are interchangable. Sure tires are, and some wheels, and water pumps and spark plugs will interchange for some engine families… but almost everything else is a custom made part for that car only.

Some dash parts like switchgear are common among car lines from a huge manufacturer, like GM, and some of the engines are shared out, but what isn’t shared out is a lot bigger pile.

In older cars, this is a huge problem, since most car manufacturers quit making parts for a car in as little as 10 years after they’re made. Then it gets tough to find stuff. The most popular cars will be accomodated by the aftermarket, but only the fast moving stuff.

If old cars are hot, like 1957 Chevy’s, some specialist maker will make almost every part. but your ’57 Nash is in trouble. To drive that thing you’re going to be good friends with a machinist.

It’s a shame too, because cars are a unique part of our heritage, and the world’s too. I get a kick out of driving old cars, and they can be a handfull sometimes, due to primitive suspensions, and no computer controls… but exhilarating. I guess keeping parts for every car ever made could get a bit overwhelming.

porsche

Except for Porsche, who still stocks parts for every model back to the 356 from the 50’s…. Now that’s my kind of car company.

greg

Cars and the fall of the Berlin Wall…

laptop_thieves

In case you haven’t noticed… cars have undergone a huge change lately. Security. Your key looks like something from Star Trek now, and is hooked by antennas and links to a brain lurking somewhere in the car ready to deny you access at the drop of a hat.

And it doesn’t stop there. Almost everything is an electronic control unit in car nowdays, the window switches (Drivers Door Module), the sunroof motor (Sun Roof Module) and even the turn signal switch. (the Column Integration Module) And worse than that, they’re all on a bus so they talk to each other (like your home network). They all have the car’s information programmed into them, so that when something is amiss, like someone replacing a module, alarms start to go off and the car shuts down.

To replace some module nowdays, you have to go through elaborate security precautions, some instances it is a hardware key attached to a computer and only available to authorized dealerships. And what started all this, you may ask?

The fall of the Soviet Union, that’s what. Car theives were always a problem of sorts, and the car companies did address that issue to make cars harder to steal. But it was a relatively stable problem. In 1989, when the Soviet Union went out of business, a lot of engineers and other smart guys from the eastern bloc were suddenly out of work. High end cars started disappearing all over Europe, and it was so bad that all the Euro companies got together and came up with draconian measures to stop the thieves.

I doubt that their measures will completely stop car thieves, but it does slow them down a bit. The other side of the coin is, your key module now costs a thousand bucks, and you have to get someones permission to replace a control unit in your own car. I personally like to empower the consumer, but I guess if everyones car gets stolen, thats not a good thing either.

greg

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